September 2008 \ Features \ How To \ Building an Esquire for Under a Grand

Building an Esquire for Under a Grand

James Egolf

Can James finish his guitar without blowing his budget?


Premier Guitar September 2008

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Skyrocketing gas prices and V-8 powered behemoths everywhere; an unpopular president trying to bolster flagging support for a war in villages with names no one can pronounce; volatile housing prices in an ever-correcting market; high food and energy prices coupled with the looming threat of runaway inflation hamstringing consumer confidence – it’s the seventies all over again.

For anyone old enough to recall the ‘Me’ Decade, snorting cocaine with a South American supermodel while passionately discussing Kandinsky with Tom Wolfe at the local disco was strictly for the rich and famous. For most Americans, the reality was seeing if you could choke down Hamburger Helper one more night a week to save enough to take the kids to Magic Mountain.

It was also a time of more FUD than one could have thought possible in the pre-internet era. Stories abounded of oil companies sponsoring the assassinations of shadowy cabbies who had figured out how to milk 100 mpg from modified Checker cabs. A similar rumor told of a water-powered engine bought and buried by one of the big three automakers. Suddenly, people everywhere were trying everything from mystery tablets in their gas tanks to chinchilla farms, all in vain attempts to save a buck.

It was with a similar mixture of fiscal fear and trepidation that I began my own potential boondoggle, intended to save a few bucks while ending up with a new guitar when all was said and done. The idea was simple: build a guitar that could make a burgeoning cork-sniffer happy while keeping the checkbook and significant other appeased – happy on all three counts would be too lofty a goal.

For me, the magic number was $1000; an amount I could begrudgingly eat if the guitar ended up being a dud, yet hopefully enough to procure some good bits. A few minutes of forethought and some honest assessment of my woodworking skills limited my choices to Fender-inspired, bolt-on designs; being a Tele fan helped narrow those choices further. To stack the deck, I chose to build an Esquire in order to save a few bucks on a neck pickup that might be used for nicer woods or better components.

Indecision Time

A few minutes spent surfing sites such as Warmoth, USACG and Musikraft made it apparent that I would be foregoing any flame, birdseye or quarter-sawn options. A rattle can finish was also in my future – pre-finished necks and bodies would eat up the budget before getting started. This led to another concern: choosing which company to source the neck and body. In an effort to make things as fair and unbiased as possible, emails were sent out and the first to respond would be chosen – slow servers, overzealous spam filters and vacations be damned.

Scott from Musikraft was the first to respond, so that was sorted. Well, not really. I had to figure out if I was going to remain true to any particular era – blackguard, midfifties whiteguard or a Buck-approved, maple cap-era plank. The choices were limitless. I toyed with the idea of making an affordable, black pickguard on a whiteguard Jeff Beck clone, but homemade body contours surpassed my comfort level while Musikraft’s option exceeded my budget. I decided to look for inspiration elsewhere.

I tried searching for components and found myself quickly overwhelmed. Throughout this process, I had relied on forums such as TDPRI.com, thegearpage.net and the forums at ReRanch. Again, being honest about my skill level, comfort level and the amount of time that I could dedicate to this project, the rave reviews and kudos from various forum members led me to Callaham’s Vintage Guitars and Parts. Perusing their site offered turnkey solutions as well as ideas for just how strictly I would need to adhere to the idea of remaining “vintage.” For instance, their all-inclusive “Vintage T model Esquire Hardware Kit” had an option for slotted screws. As a nod to modern functionality, it also featured a screw-in jack cup (yeah!), compensated brass saddles and a Gatton-esque cutaway on the bottom lip of the bridge plate, all for $387.75 plus $12 shipping. Did I mention the Callaham kit includes everything, including a pre-wired control plate? If you have a nice electronics store around and can source good pots or caps, either locally, online or via eBay, this is an area where time spent scrounging can equal big savings while still allowing for top-notch hardware from makers like Callaham, Glendale or Joe Barden.

With my Callaham order helping me to pick a theme of “vintage blackguard with the occasional modern concession,” I quickly realized that I had spent nearly 40 percent of my budget and still didn’t have any wood – not at all dissimilar from my limited experiences at strip clubs. Heading back to Musikraft’s site to pore over options and a few frantic phone calls to Scott helped get my order together: a ‘51-‘67 Tele Style body with oversized neck pocket and router hump to lend it some vintage authenticity. The only other option I chose was a two-piece body, bringing the cost to $204. For the neck, I made a few modern concessions, notably a fingerboard radius 9 1/2” and 6105 frets. Otherwise, the specs were all vintage, right down to the business end of the trussrod being on the body side. I chose the “Fat C” profile to facilitate easy switching between this guitar and my beloved Nocaster as well as heavily rolled edges. Price for the neck: $210. Add in $14.99 for shipping and the tally is $428.99, bringing the grand total to $828.74, leaving $171.26 for a pickup and finishing supplies.

Money, It’s a Crime
I had already decided to use Guitar ReRanch for finishing duties, if for no other reason than to support their excellent tutorials and forums, which also cover using more commonly found finishing supplies, not just their own. I realize there are more economical solutions, but this was my first crack at spraying a finish. Plus, I live in a pretty sparsely populated area – it isn’t like I can just pop down to the shop to pick up Blonde nitrocellulose lacquer whenever I run out. After ordering a can of Butterscotch Blonde lacquer, a can of Fender Neck Amber, two cans of clear nitrocellulose, two cans of Sand and Sealer, a can of oil-based grain filler and a “Fine Grades Sand Paper Pack,” I anxiously awaited for the various shipments to arrive. The damage amounted to $101.10, putting the total at $929.84.

Now I was sweating – my budget was dwindling and I hadn’t decided on a specific pickup. When considering a Jeff Beck vibe, I had looked at Don Mare’s Yardboy- 1, a Harmonic Design ‘54 Special or a Fralin, ranging in price from $80-$125. Since I had changed directions slightly, a blackguard-era pickup design was more in order, so I sent a quick email to Tim Mills from Bare Knuckle pickups and scored a Flat ‘50 bridge pickup. Its £65 price seemed reasonable until I remembered current exchange rates. In greenbacks, the pickup ended up costing $126 plus shipping. I had yet to turn a screw or spackle on any grain filler and I was already over budget. Still, I could try to stay close. Grand total after pickups: $1075.84. I hoped the incidentals would stay to a minimum.

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Comments

(13 comments) display by
UsernameComment
Jack Wilson
on 08/21/2012
How does a person spend $1200.00 to make a copy of a Fender Esquire under the pre-tense of being economical and then claim it was money well spent? This has to be one of the most misinformed and non-sensical articles I have ever read. I understand he wanted to make a '"vintage spec" Esquire but, this is truly ridiculous. To make an Esquire you need the following parts: Neck, Body, Bridge & Saddles, Pickup, Pickguard, Control Plate, Input Cup, Input Jack, 2 Pots, 3 Caps & a Resistor, a few feet of cloth wire, a blade switch, a set of tuning machines, a string tree, strap buttons, 2 control knobs, switch tip, neck plate and all necessary mounting screws...let's not forget a set of strings...it is not THAT expensive. I would have rather seen him try to pull it off for $750.00. Here are my costs for building mine: MIM Fender Esquire Neck w/nut, tuners and tree - $150.00 MIM Fender RW 50's Tele Body w/cup, ferrules & strap buttons - $300.00 Pickup Wizard Handwound Broadcaster Pickup - $75.00 Callaham Tilt Compensated Brass Saddles - $35.00 Fender Ashtray bridge - $12.00 Control Plate - $12.00 All Slotted Oval-Head screws from local hardware store - $8.00 Vintage Repro 50's era caps and resistor - $25.00 Switch, Jack and Pots (CRL and Switchcraft) - $27.00 Callaham early 50's Broadcaster knobs - $35.00 Black Single Ply Bakelite Guard - $18.00 Total: $697.00 + $3.00 for strings :) You would be hard pressed to find a better instrument. It satisfies all of the desirable as well as some of the undesirable vintage specs of a 1950-1951 Fender Esquire. I have had numerous people ask me about this guitar and comment on how it looks, plays and especially on how it sounds. The author of this piece just leaves so much to be desired. I certainly wish that publications such as this would find better researched authors as well as an editing department that would truly scrutinize the usefulness of articles such as this. The author goes over his stated budg
That'swhatJ5 said
on 09/19/2010
Squier/Squire makes great Teles. The John 5 is as good as the Fender brand according to John 5!PS





Davie Allan is killer!
Terry johinke
on 06/03/2009
Great looking Esquire, humorous writing style. Here in Australia we don't have availability to parts except for the internet.Am buildinging an Ash Tele and would like to know what lacqer to use. Can you help? Terry South Australia. terryjoh@hotmail.com
Steve
on 12/30/2008
This is a great thread, thank you!
For me, building my own meant crafting it to exactly what I wanted right down to the last detail. I could've bought a MIM 50's Esquire for less (great guitars), or a MIJ '62RI....but I wanted a "late '59" Esquire....honey blonde nitro, rosewood slab, single ply 5-screw parchment plate, etc. Now I have it and it was a joy to build. Tried more than one ash body before getting the tone and weight right....sounds fantastic and I LIKE that it dosen't have a decal at the headstock.
Partscasters forever!
martin potucek
on 11/11/2008
I built a nice esquire for like $275 using a warmoth neck, and an EBay body, and vintage style Fender hardware. Callahan is nice but way pricey
Rev. Vibe
on 09/08/2008
I purchased a USA Fender butterscotch 52 Telecaster reissue,and it played with high action that could only be rectified by cutting the neck pocket deeper so I sold it off even if it increased in value every year.I let it go through Gruhn Guitars in 1985 so some picker in Nashville could get it butchered up to work right. I built a Telecaster this year from parts from reputable salesmen on ebay,such as RELIABLEFENDER, and it cost me just around $425.oo and blew the Fender's away hands down. I used a poplar body (no one had a pine wood) that stained well and being soft it reliced good just playing it a while.I stained it dark oak and then I coated it in amber shellac lacquer varnish and steel wooled it off and then tung oiled it.The Mighty Mite neck was stripped of ploy finish and coated in the same shellac and wooled down and tung oiled. Fender Bill Lawrence designed Samarium Cobalt Noiseless™ pickups from reliablefender were won at auction closings for half the rate costs. I also won a set of Fender Klusons at half rate too from them.A bridge from a 50's re-issue from them too at half the rate. I got a brass saddle to go on the bass side of the stainless steel saddles because if you check out youtube's Arlo West you might understand. http://www.pinecaster.com I also added a 50's capacitor from an old tube radio etc. and I had the dream machine of all Teles that looked 50 years old and played very low and pulled off the classic Bakersfield sounds.
Dave Siclari
on 08/29/2008
Let the pros do it and buy a usa Fender butterscotch 52 tele reissue,they play great and increase in value every year.I picked up a sweet one a 1989 for under 700.00 you just have to look around they are out there!
green man
on 08/29/2008
The article doesn't ever say the objective is saving money! Directly quoted, "... but neither of these choices allows you to SPEC THE INSTRUMENT EXACTLY AS YOU WISH, which is really the whole point of doing something like this." [I added the caps.] This guy tells it straight and obviously loves guitars--isn't THAT what all this is about anyway???
Rob
on 08/28/2008
I am building an EVH copy right now and it's gonna end up costing me around $500. It's a fun project but you can get a great guitar (Mexican made Fender,Epiphone,EPS,Ibanez etc etc) for way under $1000 nowadays and they are great. When you look at the cost of doing your own (Warmoth etc) including the body, neck, paint, pickups and the hardware, it's hard to justify if your goal is to do it to simply save money.
Davie Allan Fan
on 08/22/2008
Wake up and smell the coffee. Building your own guitar is a no brainer. People are still people.No one is better than another.Some are more skilled and there are even some who are born to do it.But it is beyond me why someone would buy a Charvel Van Halen when they can build a guitar from parts like Edward did. Telecasters are fun to make above them all. "The Bill Lawrence" pickups are inexpensive and have the tone to die for! I have a lot of inside information on building and builers and who makes what and how and why.I have built dozens of guitars from many suppliers. Every guitar that I made was raved over and sold to happy musicians. Don't just buy expensive. Allparts and Mighty Mite and GuitarFetish rate high by me and the users. Throw your money away on something you just want to own or own something that cost you about $475.00 using ebay as the buying ground that plays like a dream and sounds even better.Chances are most people have purchased a guitar that had a decal on it saying Fender and it was done by a novice in their bedroom and it still fools the elite.



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