December 2010 \ Tech Tips \ Adventures in Amplification \ Sprucing up a '60s Blonde Fender Band-Master

Sprucing up a '60s Blonde Fender Band-Master

Tim Schroeder

A gorgeous vintage Band-Master gets a checkup for tone and safety


Premier Guitar December 2010



There are many great guitar amplifiers out there. At our shop, Schroeder Guitar Repair, the amps coming in range from found-on-the-side-of-the-road freebies that don’t have a heartbeat to boutique amps worth five figures. Many of these amps are old. Vintage amps, like any other piece of vintage equipment, often need updating to function safely and properly. This early ‘60s blonde Fender Band-Master is just such an amp—beautiful, glorious tone, but in need of some maintenance to fully appreciate what the amp is capable of.

The Once Over
When a vintage amp comes in the shop, it is always a good idea to give it a once over before turning the amp on. Is the power cord safe to use? Are the fuses blown? What about the condition of the electrolytic capacitors? In the case of this Band-Master, I could see the electrolytic caps were bulging and leaking and had therefore given their all and desperately needed replacing.



Electrolytic caps are an extremely important component of an amp. These parts handle the high voltage and filter ripple out of the alternating current. When these caps start to wear out, the amp could begin to have an increase in noise or hum, possible ghost notes, and a definite deficiency of punch and low end. As a general rule, the lifespan of electrolytic caps in a guitar amp fall around 15 years or so for optimal performance.

The filter caps in the Band-Master, as in most Fender amps, lie under the pan cover on the tube side of the chassis. Here you will find the filter caps and their corresponding resistors. The stock filter caps, in the first stage of filtering, were two 20uf at 550vdc wired in parallel, creating a 40uf filter at 550 (wired pre-standby switch). I decided to create a larger cap using two 100uf at 350 caps, adding the 220k bleed resistors and wired in series, creating a 50uf cap rated for 700vdc. This simple mod makes the first stage of the power supply better capable of handling those high voltages with a little breathing room to spare. We used high quality caps—there is no room for skimping on parts when dealing with vital amp components.


The offending original leaking caps (left) and the replacement new caps (right)


Checking and Cleaning
Proceeding through the amp with our check and clean, we tested all solder joints and touched up as needed, checked the wiring, cleaned the jacks and pots with contact cleaner and tightened them, and tightened the tube sockets, which tend to loosen with age.

Other than the electrolytics, the remaining capacitors tested as working properly. These type of caps often last significantly longer than their electrolytic brothers, which have an electrolytic inside of them that dries up with age. All nuts and screws were tightened and the fuse was checked for proper rating. Resistors were the next component in need of checking. While many of the resistors were of carbon composition and as such tend to get noisy with age, those in the Band-Master tested well. Even the likely-to-go-bad screen grid resistors on the power tubes tested acceptable.


Tightening and cleaning tube sockets, pots, and tubes for optimal performance.

AC Cable
With all of the checking and cleaning behind me, I noticed the AC cable was in dire need of updating. As is common with vintage amps, the Band-Master had a 2-prong power cable—which was cracked. That had to go in order for the amp to sound better, and more importantly, to be safe to play. The AC cable on the Band-Master is wired to a ground switch and then into the mains fuse and onto the power transformer. The replacement cable was grounded to the chassis and the Ground Switch was bypassed (for safety), putting the hot lead on the power cable directly in series with the mains fuse. The neutral lead on the power cable was wired directly to the power transformer.

Ramping Up and Testing Amp Voltage and Caps
Once we’d properly updated the AC cable, replaced the necessary resistors and caps, and cleaned, tightened, and checked everything else, it was time to turn on the amp and test voltages. While you could simply click the amp “On” and proceed to test the voltages, it is a good idea to ramp the voltage up gradually using a variac. Doing so will help to properly form the electrolytic inside the capacitors.

After confirming that all voltages appeared normal, it was time to put in some tubes. The tube pins were cleaned with contact cleaner, voltages were checked again, and the bias on the power tubes was tested and set.

While the amp merely produced sound before coming into the shop, this classic now sounds, dare I say, better than it would have off the factory floor. Refreshing this blonde Band-Master has lifted the veil of what its capabilities were by design—beautiful, punchy clean tone, free of ghost notes—and has made the amp reliable enough to play safely with confidence for years to come!

     

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Comments

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Joe
on 08/26/2011
What a beautiful masterpiece of music history :-) I just LOVE the so called "Vibrato" on this amp. Used to ownn one...and played it through the blonde Showman "1x15 DF130" cabinet...what can I say---never heard a better tone till this day :-) Why I selled it years ago?!?? I wish, I knew :-( Greetings from germany (where you hardly find such things anymore)and keep up the good work!
Mike Borish
on 05/17/2011
A good way you can check is by sticking a multimeter in your outlet and measuring the A.C. potential from ground to pin 1. If you measure a voltage drop and you're lucky, your guitar amp might sound better but you're probably gonna be screwed if you plug your pedal board into a different outlet:) -Mike
Mike Borish
on 05/17/2011
can make your amp soud quieter and more stable. Adding a third prong power cord and properly grounding the chassis to earth (not pin 1 - pin 1 is A.C. neutral) will decrease the effects of coupling electrostatic charge on the chassis and the internal circuitry. External noise sources can induce noise currents and electrostatic charge on a unit's chassis if the chassis is not at a lower ground potential than the pin 1 A.C. neutral. Noise currents induced into the cable shields also flow through the chassis -- since the shields terminate (or should terminate) on the chassis. Since there is also coupling between the chassis and the internal circuitry, noise on the chassis can couple into the internal audio. This noise coupling can be minimized by connecting the signal ground to the chassis and then the chassis to earth (not pin 1 neutral). This provides a non-audio return path for any externally induced noise. This allows the entire grounding system to fluctuate with the noise, surprisingly providing a quiet system. Unfortunately, this scheme is almost never followed and somewhere earth is generally shorted to pin 1 (A.C. neutral), wired in series, or shorted to the conduit and then the whole justification for the earth ground falls apart. Every outlet in my house has a different ground potential that fluctuates between 125mV to 2V! - who knows what is connected to what. Sometimes the hot and neutral pins are reversed, like in my bathroom. Ha Ha. To amuse myself, I just peeped at the reissue 59 Bassman (1998 schematic) and neutral is tied to the chassis on the transformer primaries - Major Foul! However, in Fender's defense, the Cyber twin is has a great grounding design - so it's quiet but still a shitty amp! Ha Ha. Unfortunately these issues are not a lauging matter and I've charged recording studios big bucks to instruct professional electricians how to do this kind of stuff the right way. A good way you can check is by sticking a multimeter in your o
Mike Borish
on 05/17/2011
A good way you can check is by sticking a multimeter in your outlet and measuring the A.C. potential from ground to pin 1. If you measure a voltage drop and you're lucky, your guitar amp might sound better but you're probably gonna be screwed if you plug your pedal board into a different outlet:) -Mike
Mike Borish
on 05/17/2011
Changing the A.C. cord from a two prong to a three prong will make the sound of the amp different. I didn't use the word better because that is a matter of opinion; some people like noise or perhaps you could say "background presence" in their amplifier. I think that you guys should give Tim the benefit of the doubt here even though he didn't elaborate on why changing the power cord wil cause a sonic difference. Hopefully my elaboration will clear up some misconceptions posted by some of the other readers too. There are two different reasons to replace the A.C. cord on a vintage gear. And neither of them is because a heavier gauge or more "pure wiring" will make a sonic improvement. The first reason is safety. Older two pronged cords are very dangerous, especially the ones that don't have one prong larger than the other. You can invert the A.C. mains and actually charge the chassis or your guitar if you put the plug in backwards or the wiring isn't correct inside the amplifier. Anyone that has ever been shocked by touching their pickups or strings knows what I'm talking about. Also, some of the older cords have a tendency to get brittle and crystalize. To cite an extreme example, older Hammond B-3's are famous for their power cord literally crumbling and catching on fire! When Tim spoke of making the amp "sound better," my inference is that he was talking about this next reason I'm about to elaborate on. The A.C. power wiring, light fixtures, power cords, and virtually every piece of equipment connected to the ac line projects electrostatic and electromagnetic fields wich may be picked up by every audio wire and circuit in the room. Addicionally, the A.C. mains are a carrier of many forms of R.F.I generated by dimmers, motors, florescent lighting ballasts, etc. Adding a third prong that is properly grounded to earth (A lead pipe in the basement) and not the pin 1 back to the A.C. mains transformer can make your amp s
Bubba McPeterson
on 01/02/2011
I love when someone says somethint to the effect of, "If you can't hear the difference........................." ; I think of all of the sad people out there who just can't hear properly.
Maxoom
on 12/29/2010
Wow, great article on a Bandmaster. I own a 61 with the original single 12" cabinet. Had mine redone a few years ago. It's a fantastic sounding amp, especially with the right compressor or tube screamer. The owner of this amp.... What kind of tubes (brand and numeric value (12AX7 vs 7025)) are you using?
Paul @ Mercury
on 12/20/2010
Tim is correct. A better and heavier duty power cord definitely makes a difference in the tone of the amp. It is NOT B.S.
Tim Schroeder
on 12/20/2010
Yes, using a better quality power cord does make an amp sound better. If you cant hear the difference, It's your prerogative to keep the old crusty dangerous ones on your amps.
Andy
on 12/19/2010
They used the Variac to "form" the electrolitic caps. Usually you bring up the power slowly after a "cap job".
Just like charging a car battery for the first time, the slower you charge it to full the longer in theory it will last.
So tube guy please tell us who you are so we stay away from your shop. Replacing the two prong ac cord with a grounded cord would make it safer, but sounding better sounds nuts.



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