April 2012 \ Features \ DIY: How to Intonate a Flattop Guitar

DIY: How to Intonate a Flattop Guitar

John Levan

Although it’s tricky to fine-tune the intonation on a flattop with a nonadjustable saddle, it can be done. In this DIY article, Nashville repairman John LeVan walks you step-by-step through the process of making a new, compensated bone saddle and setting up your acoustic to play like a dream.


Premier Guitar April 2012

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Tools and Materials You Need for this Intonation Project

• Strobe tuner
• String action gauge
• Fretboard radius gauges
• Truss rod wrench
• Small screwdriver for truss rod cover
• Bone saddle blank
• 14" radius block
• Self-adhesive 80-, 400-, and 600-grit sandpaper
• Ultra-fine #0000 steel wool
• Miniature carbide files
• Gauged nut slotting files
• Mechanical pencil
• Vise
• Low-tack painter’s masking tape
• String winder and cutter
• Fresh strings
• Small towel or protective cloth
• Lemon oil or commercial fretboard lubricant

Recently, a storied late-’90s Taylor 914 showed up at my shop. The first time I worked on this guitar was back in the ’90s after I moved my repair operation to Nashville’s Music Row. At the time it was built, this was one of Taylor’s premium Grand Auditorium models.

This particular 914 has a fascinating history. It belongs to one of my first customers, Nathan Paul Chapman, who is a two-time Grammy-winning producer and guitarist. Chapman has produced records for many top artists, including Taylor Swift, Lionel Richie, Shania Twain, Sara Evans, The Band Perry, and the Invite. This was Nathan’s first “real” acoustic guitar, and he used it as his workhorse for Taylor Swift’s 2006 multi-platinum, self-titled debut. Not on a few songs, but throughout the entire album.

Over the years, this 914 has logged many miles and been featured on countless sessions, and generally has had the living daylights played out of it. When Chapman noticed the guitar wasn’t performing as well as it once did, he brought it in to see if we could coax it back into tip-top shape. To have the guitar return to my bench after over a decade was cool, but I knew it would need some work.

Getting the Lay of the Land
Before I do anything, I ask my clients several important questions to help me dial in the guitar to the player. Since technique differs from one guitarist to another, this background information is crucial for properly setting up a guitar after I’ve completed any repairs or modifications.

These are the questions I ask: What tuning do you use? Do you use a flatpick? If so, what size and thickness? How hard do you pick and strum the guitar, and do you play with a light, medium, or heavy fretting-hand touch? If you play fingerstyle, do you attack the strings with your nails, fingerpicks, or fingertips? What styles of music do you play? What gauge strings do you use? Do you use a capo?

Though I was familiar with Chapman’s playing, I ran these questions by him to be sure I understood how he planned to use this 914. Armed with the information he gave me, I was ready to start work on the guitar.

The Video
Watch John and Andy take the 914 through the entire process on video below, or click to the next page for detailed step-by-step instructions and photos.


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Comments

(9 comments) display by
UsernameComment
djmike
on 04/07/2012
I ran out and purchased the April issue so I could have a hard copy of this article. Please... more videos and articles like this in the future. Great job!
Michael
on 04/05/2012
@westsinger@y ahoo : It's really hard to tell what may have caused this. Travel, a change in the weather or any number of other things can affect the wood in a guitar. It's important to remember that Taylor's are bolt-on instruments (that's part of what makes them so thin sounding and easy to amplify). The neck joint could have simply shifted.
Michael
on 04/05/2012
Thanks so much for this video. Labeling it as a Do-it-yourself video almost guarantees that a lot of guitar players will try to do this at home without the proper tools or training guaranteeing that they'll screw up their guitar beyond playable. As a guitar repairman, I always see this sort of thing as "money in the bank".
Vosto
on 04/04/2012
Great Job....That is why this kind of job will cost you a fortune !
Ugmold
on 03/29/2012
Well I commented to early as the camera work got better as it when on, I apologize. Great Craftsmanship by John.
Ugmold
on 03/29/2012
The camera should be focused on a close up of the work being done, not on John.
westsinger@y ahoo
on 03/29/2012
My burning question.....obviously the 914 wasn't substandard all of those years so what caused the need for a new saddle. Since the neck was virtually straight, I can only assume there was some bowing in the top of the guitar at the bridge which affected the string height. My reason for pursuing this is I have an old guitar I am restoring where the top has bowed enough that there is almost no room for a compensated saddle. Thinner bridge piece, somehow correct the bowed top or hang it on the wall to look at? Anybody with a suggestion?
jay
on 03/27/2012
Oh my goodness, I never realized the steps needed to properl install a saddle. I was about to order some bone blanks and try to do it myself, but after viewing this, I realize it's not a simple drop and play. Time for a luthier.
brian stitt
on 03/13/2012
nice to watch the taylor 914 setup.I've had many different guitars for 51 years and i've cut a new saddle on a yamaha acoustic guitar and set it up myself as an amateur who was willing to try.It turned out to be a job done well.very nice to watch john levan work.He was very methdical and worked slowly to get the job done right....from Carleton Place On.,Canada



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