Join John Bohlinger as he heads to Nazareth, Pennsylvania, to take an inside look at one of the oldest manufacturers in the acoustic guitar business.
With roots that date back to the early 19th century, the multi-generational Martin Guitars—which also employs a host of multi-generational builders—draws on their long history to combine the traditional handmade methods of their early days with modern 21st century computerized optimization, all of which are on display throughout this thorough, detailed factory tour that makes every stop along the assembly process.
Instrument design manager Rameen Shayegan leads Bohlinger through the factory, where they see workers, each specialized in various parts of the creation process, building the company’s instruments. Their first stop starts at the very beginning of the manufacturing process, at the raw wood acclimation department and the sawmill, and we get to see firsthand where guitars begin to take shape and necks are rough cut. Next, we see how backs are made and are introduced to the clamp carrier machine, where they’re glued up and set to dry. Braces are then carved and installed onto the guitars’ tops—which we see being laser cut to precision—and backs. Once the sides are bent, a rim is applied, glued, and a guitar body is made. Then, binding is installed, necks meet the bodies, frets meet fretboards, guitars are finished, and we meet the imposing and futuristic polishing robot, which makes that finish shine.
By the time the tour winds down in the setup department, we witness the final steps of the Martin creation process, where guitar get the Plek-machine treatment, get strung up for the very first time, and electronics are installed. Quality control doesn’t stop until after every instrument spends time in four-day hold and gets a thorough reinspection before shipping off to its next destination.
When it comes to acoustic guitars, there are quite different virtues to both small and large bodies.
After picking up and playing literally several thousand acoustic guitars of different sizes, shapes and tonewoods, we can start to make some generalizations about small versus large guitars. Of course, smaller guitars can be more comfortable to hold while larger instruments can be somewhat unwieldy. Tonally, smaller guitars tend to possess greater brightness or treble response, while bigger guitars (with larger air cavities in the body), at least have a greater potential for bass response.
Large vs. Small
For the purposes of this discussion, let’s define a large acoustic guitar as a dreadnought or jumbo and a smaller acoustic as any instrument with a 000 or OM (orchestra model) body or smaller. People expect big guitars to have a big sound, and expect small guitars to be somehow diminished in tone. The paradox is that smaller instruments can be disproportionately and shockingly powerful in their volume. In addition, smaller guitars can possess a better balance between bass and treble. Without excessive bass overtones or woofiness, smaller guitars can be less prone to feedback onstage, and because it is easier to add bass than subtract it in the studio, smaller guitars are typically capable of producing a cleaner recording.
Guitars can vary in scale length, and scale length has an impact on string tension. I am often asked to explain the differences between the traditional 000 guitars versus the OM. Both guitars look more or less the same, but the 000 is traditionally short scale (24.9") while the OM is long scale (25.4"). So what impact do these different scale lengths have upon each of these sizes?
Most guitar players know that the scale length of a stringed instrument is basically the distance between the nut and the saddle. Say that you’re playing a 25.4" or 25.5" (long) scale guitar. Even with light gauge strings, the strings are tight and the tonal response has a lot of punch. Now, if you take a capo and put it across the first fret, you are in effect shortening the scale length by almost 1-1/2". It’s obvious that now all of the notes on the neck are a half step above standard EADGBE tuning. To get the notes back to standard tuning, you must tune each string down a half step. What’s happened? The strings are now noticeably looser, more sensitive to the touch, more bendable, with perhaps a bit less volume or punch.
So in the simplest terms, a player who wants the greatest volume and projection might gravitate toward a longer scale instrument, while a player who wants the more delicate expressiveness of note bending might prefer a shorter scale instrument.
- Tonewoods. In general, resonant woods like rosewood accentuate the bass response. Lighter woods like mahogany influence the treble response. Harder woods like maple aid in projection.
- Size. Smaller guitars typically accentuate the high-end trebles. Larger guitars typically impact the more resonant bass frequencies.
- 12 versus 14-fret bodies. The extra internal air cavity above the soundhole on 12-fret guitars typically adds hollowness to the tone that is advantageous for fingerstyle techniques, but is not always good for rhythm strumming.
- Scale length. Longer scale lengths at the same pitch put strings under greater tension. Shorter scale lengths can be tuned up to higher pitches.
- Strings. Obviously, lighter strings are under less tension than medium strings—lighter stings bend easier and are lighter to the touch. Medium strings are stiffer with more volume.
I’ve heard many singer-songwriters say that they prefer the bassy warmth of the large dreadnought body as an appropriate accompaniment to their vocals. I’ve heard just as many fingerstylists and recording studio artists extol the virtues of smaller-bodied guitars for their clarity. You can acquire an assortment of different guitars to suit the variety of your playing needs, or gradually focus on a particular size and shape.
My best advice is to pick up and play as many different guitars as you can. Each instrument has its own personality. Having a basic understanding of how the many variables impact the tone and projection of an instrument will help you focus on what guitar is most right for your particular playing style.
[Updated 12/1/21]