Make your life on the workbench easier with a couple inexpensive gizmos.
Hello and welcome back to Mod Garage. In this column, we will have a deeper look at servicing a Stratocaster and some hacks from the shop to make this task much easier and faster.
In general, Leo Fender’s credo was that “the design of each element should be thought out in order to be easy to make and easy to repair.” His approach was to build high-quality instruments while maintaining low manufacturing costs with mass production. When thinking about the design of the Stratocaster, there are at least two elements where one can have some doubts about the easy-to-repair approach, at least from today’s perspective: pickguards you can’t take off without removing the strings and truss rods you can’t access without removing the pickguard.
Within the historical context of Leo Fender’s time, I think he would say that he did everything right. Right from the start, the Fender company cared a lot about setting up their guitars before they were shipped out. The setup was meant to be set-it-and-forget-it, so truss rod access was not very important—accessing it from the neck heel was the design following function.
I’m not sure if this was really easier to build this way compared to accessing it from the headstock, but it was the method that offered better headstock stability and longevity. Nine out of 10 Stratocaster headstock repairs I see in the shop are guitars with truss-rod access from the headstock. Because of its design, this is a weak spot in the wood, so drilling a hole to access the truss rod will weaken it more. In old Fender papers I found an interesting bulletin that the neck was never meant to be repaired or refretted. Instead, a customer was simply meant to change the complete bolt-on neck.
Back in the ’50s, things like replacement pickups, mods, push-pull pots, multi-stage pickup switches, and the like were not yet invented, so there was no need to design the Stratocaster pickguard for easy access. It would only have to be removed for a serious repair, which shouldn’t have happened very often.
Times have changed noticeably, and today it is usual to perform a setup regularly to compensate for changing weather conditions, different string gauges, and so on. And trying new pickups, tone caps, mods, etc. is a kind of popular sport among most guitarists—set-it-and-forget-it was forgotten long ago!
“Back in the ’50s, things like replacement pickups, mods, push-pull pots, multi-stage pickup switches, and the like were not yet invented, so there was no need to design the Stratocaster pickguard for easy access.”
The design of the Stratocaster hasn’t changed much since the mid ’50s. Of course, standard procedure is now to have truss-rod access from the headstock, so at least the setup thing is finally solved. But Stratocasters with access to the pickguard from behind is something that would make a lot of things much simpler. Let’s see what can be done to make things easier and, of course, faster when you do have to remove your guitar’s neck or loosen the strings to get to the pickguard.
The gold standard way of servicing a Stratocaster is to remove the old strings so you have full access to the pickguard. This is especially perfect when you want to do some work under the hood of the pickguard like changing a pot, pickup, or any other electronics work. You can test everything before you put on the new strings and there is no additional work to consider. For setups this is a great starting point—you can roughly pre-adjust the neck to your preferences, but for the final setup, there is no way around putting on the new set of strings. Here are two of my favorite hacks in the shop to save some time and nerves.
The IKEA Hack
You all know these plastic kitchen sealing clips for resealing opened bags and packages. I like the IKEA model because they’re super sturdy, well-made, and will last a very long time. Take one of these clips—we will need the large version—open it, and cut six small grooves in it using a round needle file or any other similar tool for this. Try to come close to the string spacing behind the nut with your grooves. I usually take a black sharpie to mark the spacing on the plastic clip before using the file.
Photo courtesy of SINGLECOIL
After you’re finished, loosen the strings but don’t take them out of the tuner posts. Slide the opened clip under the strings behind the nut, put each string in one of the grooves, and close the clip. Now, you can pull the strings out of their posts and put them aside to have full access to the pickguard and the neck-heel truss rod. Because the modified clip will hold the strings in place, they will not tangle up into a bird’s nest of strings. For vintage-Kluson-style tuners or locking tuners, it can be very easy to pull the strings out of the posts and back in. For other types, you’ll need a little bit more patience to get the strings back in place, but it’s worth the effort.
The Old-Style Capo Hack
My first capo that I got when I was around 10 years old or so is still alive and employed in my shop. It’s a Dunlop 11C toggle-action capo that is still in production, and I bet a lot of you started with this capo, too. I use the curved version that my parents bought by accident for my classical guitar because they didn’t know about flat and curved fretboards. This one works great on all electric guitars.
Photo courtesy of SINGLECOIL
Loosen all the strings slightly so they will not slip out of their posts. Put the capo on the first fret and close it. The strings can no longer slip out of the nut, the string trees, and the posts of the tuners.
Photo courtesy of SINGLECOIL
Now, when you remove the neck, the capo will hold the strings in place. Putting the neck back on will be very easy: Fasten the screws, take off the capo, and tune the strings to pitch.
You see, there are at least two alternative ways to avoid changing the strings, especially if they are as good as new with only a few playing hours upon them. Often, little gizmos make a big difference.
Next month we will dive down into Epiphone history and see what they electronically cooked up in the mid ’60s, so stay tuned.
Until then ... keep modding!
This 1964 Vibrolux Reverb arrived in all-original condition, right down to a two-prong power cord and a death cap wired to the ground switch. The author’s well-worn Strat is the perfect companion.
How our columnist’s risky purchase turned out to be a dusty pre-CBS jewel.
This month, I’d like to share the story of my 1964 Fender Vibrolux Reverb. It was a really risky purchase that had some big surprises.
In October 2011, a black-panel Vibrolux Reverb appeared on eBay with a short bid time. It was poorly described with miserable pictures and barely any details or description of condition and origin. Normally I walk away from such auctions, but there was something that caught my eye. First, some red on the speaker labels led me to believe they were perhaps OEM Jensens. And while the amp’s faceplate was unreadable, I thought I saw a long pattern of four words with a very short last word, as in “Fender Electrical Instruments Co.,” and not the more common “Fender Musical Instruments.” What if this was a 1964–65 pre-CBS amp and no one else recognized it? In the automated eBay watch-and-bid sniper tool I used back then, I set up a $2,500 max bid to be placed 10 seconds before the auction ended. When I woke up the next morning, I had bought it for $1,860. I felt both happiness and regret. What had I gotten into?
When the amp arrived in Oslo several weeks later, I was thrilled to see an all-original 1964 Vibrolux Reverb with Jensen C10N speakers—highly desirable among Fender amp players and collectors. I pulled out the chassis and noticed a well-preserved circuit board, with the death cap wired to the ground switch and a non-grounded two-prong power cord. The brown electrolytic Mallory DC and filter caps looked surprisingly nice and were not leaking. The resistors on the power tube sockets also seemed to be in good shape. It even had factory-original RCA tubes.
When I woke up the next morning, I had bought it for $1,860. I felt both happiness and regret. What had I gotten into?
If you see a leak on a 30-year-old electrolytic capacitor, I strongly recommend replacing it. Old electrolytic caps can mean little clean headroom and farty bass, since they can’t hold the required DC voltage when you strike a chord and the massive current starts flowing through the power circuitry to the tube plates. But I decided to not replace any tubes, caps, or resistors before testing the amp. And the grille? Wow! I don’t think I have ever seen such a dark brown—and nice—piece of cloth, with just minor rifts.
I uninstalled the speakers and noticed the cones were marinated with a thick layer of dirt, dust, and smoke particles, probably from a long life in smoky clubs and bars. I screwed them back on the baffle without cleaning them. The wood was still whole and robust, but the Tolex had many scars and cigarette burns, and the faceplate and knobs indicated heavy but not rough usage. Surprisingly, the pots rotated very smoothly. All this indicates that an amp has been played on a regular basis. It looked like a true warrior.
I found a 230/110V step-down transformer and flipped power and standby on for a 15-second interval. Without proper grounding, I was careful to not touch any other electrical equipment in the room, since you don’t know what voltage guitar strings might carry when connected to a non-grounded amp. I expected the regular background noise—scratchy pots and pop and crackle from bad tubes—but the amp was dead quiet! I stroked a heavy E chord and got a loud, mellow, and very dark and midrange-y tone. I flipped the bright switch on and increased the treble to 5, which is normally an extremely bright setting on Fender amps.
The dusty speaker cones on these old and inefficient speakers filter out the sharp treble—a truly desirable feature in vintage amps. They really make your guitar and pedals sound smoother and creamier, and this was the darkest sounding Fender amp I have ever come upon. What makes the Vibrolux Reverb so good is the balance between the attack and responsiveness of the lightly driven 10" speakers, and the compression from the smaller power and output transformers. I think Fender nailed it with the size, weight, and power of this 35-watt, dual-6L6GC creation.
Later, I installed a grounded power cord and disabled the death cap and ground switch. I got a 230V high-quality power transformer from Mercury Magnetics. It’s 10 years later, and the amp has, incredibly, never failed me. I play it at carefully selected gigs with the original speakers, tubes, and caps still in place. Someday I might consider installing a 25k mid switch or pot on the back in the ground switch slot. This is a must-have and easily reversible mod for Fender amps lacking a mid-pot. It makes them break up much sooner, with a crunch outside the clean Fender tone borderline.
An important point of this story is that we can’t typically expect this kind of luck with vintage amps. Some maintenance is usually required and will make an amp more reliable and durable. Be sure the electrolytic caps are in good condition, and always bring spare tubes to gigs and practices, or bring a backup amp.
64 Fender Vibrolux Reverb vs 65 Super Reverb speakers
Hear Jens Mosbergvik compare his ’64 Vibrolux’s Jensen C10NS speakers against the CTS ceramic speakers found in a ’65 Super Reverb.