Premier Guitar features affiliate links to help support our content. We may earn a commission on any affiliated purchases.

The Super-Secret Transformer Tester

This month I thought I’d give you amptechs a tip that is not widely known at all: it is not only possible, but easy...

This month I thought I’d give you amptechs a tip that is not widely known at all: it is not only possible, but easy, to test a transformer for internal shorts that are not otherwise detectable. Before you go and replace an expensive transformer, you need to try this.

Any of us who have worked on transformers are familiar with how you test for opens on the windings and shorts from winding to winding. You get out your ohm-meter and start measuring resistance. Opens where there is supposed to be resistance or resistance where there is supposed to be an open are dead giveaways. But what if there is one turn shorted down deep in the middle of a winding? The resistance testing will never pick that up – it’s not a big enough change in resistance.

Here’s how to tell if there’s an internal short. First, as always, unplug the amp for safety. If we disconnect all the windings of a transformer and then apply a DC voltage to only one winding, the iron core thinks it’s just an inductor. The voltage causes a current to flow in the inductor.

When you open the circuit, the magnetic field stored in the iron core creates a voltage on the winding to try to keep the current flowing – well-known inductor kickback.

All of the windings on the transformer are also magnetically coupled to the iron, and a proportional voltage appears on every one of them. If we connect a common neon lamp like the venerable NE-2 bulb to any winding and load up any winding with DC, when we open the DC loop, the voltage on all windings will increase until something conducts current. If all of the windings are open (as they should be), the NE-2 lamp will break over and flash when the voltage across it hits 75-90V.

But if there is a shorted turn inside the transformer, the iron’s stored magnetism will be entirely spent on trying to make the current keep flowing in that turn of wire. The neon light will not flash.

Tech Views A simple setup for this is shown in the illustration: a DC supply, a neon bulb plus a resistor (to keep from burning out the neon) and some wire clips. I use a 6V lantern battery, but any DC supply will work as long as it will not be damaged by being connected to a low-resistance transformer winding. A current-limited bench supply works fine. I think a 9V battery or a D cell might work too, but I haven’t tried them.

First, make sure there are no loads on any winding. Then clip the neon and resistor across any winding. Touch your DC source to any winding, and then open it. Watch the lamp. If it flashes, there is no internal or external short. If it does not flash, there is a short. It’s that easy.

Keep in mind there are a few sneaky things that can invalidate your test. If there is a load on any winding, those loads will eat the inductive kickback and the neon will not light up. You’ll think you have a bad transformer but you might not. If the transformer is a power transformer, watch out for connections to filament windings or solidstate rectifiers. If it’s an output transformer, make sure the speaker is not connected and there is no minimum load resistor on the output jack or diode from plate to ground, as is found in some amps.

I don’t know who first thought this up, but I mentally thank them each time I have to test a transformer. Go ahead – try it!

R.G. Keen
Chief Engineer
Visual Sound

On her new record with her trio, Molly Miller executes a live-feeling work of structural harmony that mirrors her busy life.

Photo by Anna Azarov

The accomplished guitarist and teacher’s new record, like her lifestyle, is taut and exciting—no more, and certainly no less, than is needed.

Molly Miller, a self-described “high-energy person,” is fully charged by the crack of dawn. When Ischeduled our interview, she opted for the very first slot available—8:30 a.m.—just before her 10 a.m. tennis match!

Read MoreShow less

Alex LIfeson, Victor

Anthem Records in Canada and Rhino Records will reissue the first-ever solo albums of Rush's Alex Lifeson and Geddy Lee. Lifeson’s 1996 album Victor and Lee’s 2000 offering My Favourite Headache will be re-released on August 9, 2024.

Read MoreShow less

The new Jimi Hendrix documentary chronicles the conceptualization and construction of the legendary musician’s recording studio in Manhattan that opened less than a month before his untimely death in 1970. Watch the trailer now.

Read MoreShow less
Rivolta Guitars' Sferata | PG Plays
Rivolta Guitars' Sferata | PG Plays

PG contributor Tom Butwin dives into the Rivolta Sferata, part of the exciting new Forma series. Designed by Dennis Fano and crafted in Korea, the Sferata stands out with its lightweight simaruba wood construction and set-neck design for incredible playability.

Read MoreShow less