Let’s go under the hood of these legendary rockabilly machines and explore different ways to enhance a passive guitar system.
Welcome back to Mod Garage. Before we start, some good news! After finishing the relic’ing series, I was able to raise $650 from our Harley Benton guinea-pig guitar in an auction. The money went to our local animal shelter for cats and dogs, to help pay some vet bills.
This month, we’ll take a closer look at the typical wiring you can find in almost every Gretsch guitar. Since 2002, the Gretsch guitar company has been a division of Fender Musical Instruments Corp. But the company has a long history. It all started in 1883 in Brooklyn, New York, when a German immigrant from the town of Mannheim named Friedrich Gretsch started his own shop to make banjos and drums. Sadly, Gretsch died in 1895 at the untimely age of 39 during a visit in Hamburg, Germany. His 15-year-old son Fred (the Americanized version of “Friedrich”) had to run the company. In the 1930s, Gretsch started making guitars and the company had their first heyday. Like many companies during WWII, Gretsch had to stop production of instruments to help in the armament industry. After the war, the two sons of Fred Gretsch (Fred Jr. and William) took their father’s place and started making instruments again. In 1948, the Gretsch Broadkaster drum set was their best-selling item, and the start of another story with a certain Leo Fender offering an electric guitar with the same name, only spelled slightly different.
With the emergence of rockabilly and rock ’n’ roll in the ’50s, Gretsch guitars became popular in the hands of players like Chet Atkins, Eddie Cochran, Cliff Gallup, Duane Eddy, and even Elvis Presley. Later in the game, George Harrison, Brian Setzer, Malcolm Young, and many more became popular Gretsch players.
Sidenote: In 1999, Gretsch took over the Bigsby company, which was their exclusive hardware supplier since 1951. Instruments featuring a Bigsby tailpiece, like the White Falcon, Country Gentleman, Nashville, Duo Jet, etc. are real guitar icons today.
The wiring concept of Gretsch guitars is unique and noticeably different from that of most other companies, offering a volume control for each pickup along with a master volume control. This wiring is combined with a pickup-selector switch and a tone control in basically three versions:
“The interesting part is the arrangement of the volume controls—it’s been said that this was a suggestion from Chet Atkins.”
1. Master tone control (with or without no-load pot)
This is what we know from a lot of other guitars sporting a master tone control for all pickups: Sometimes a no-load pot is used to get rid of the pot’s load when it’s fully opened. Gretsch typically uses 500k audio pots and .022 µF tone caps.
2. Two-way tone switch
There is no tone pot, but there’s a switch that activates two different tone caps as a kind of pre-set tone. Gretsch typically uses 500k audio pots, as well as a .012 μF and .0039 μF (3900 pF) tone cap on the tone switch.
3. No tone control at all
It is what it says: There is no tone control at all with 500k audio pots for the volume controls.
Use whatever tone cap you like best. The 500k choice for the tone pot is a good working solution in a passive guitar circuit. On my own Gretsch 6120, I decided to use 3300 pF and 6800 pF caps on the tone switch, and it works fine for me.
The interesting part is the arrangement of the volume controls—it’s been said that this was a suggestion from Chet Atkins. Having a volume control for each pickup is common on other guitars, like on a typical Les Paul. But the combination with a master volume control is rare … and the source of some unwanted effects. Let’s have a look at the typical Gretsch volume wiring scheme (Fig. 1). I decided to use the one without tone control because this is the basic wiring and can be found on the 6122 Country Gentleman. The wirings with a tone control are identical regarding the volume controls.
This arrangement in a passive guitar system will result in a loss of tone because of two reasons:
1. The three volume pots will drain a good portion of high-end to ground when rolling back the volume, which is the nature of the passive beast.
2. Long shielded wire runs are used inside the hollowbody Gretsch guitars, adding capacitance to the system, resulting in even more high-end loss.
Even with the pickup height adjusted correctly, the loss in high-end is clearly noticeable, so let’s see what can be done. For some players, this is no problem at all and part of the tone. If you’re happy with the way your guitar sounds, there’s no reason to change the system. If you want a clearer tone with more high-end definition, you have the following options.
If you don’t want to convert your Gretsch guitar into an active system to get rid of the high-end loss, you’ll need to compromise by adding a treble-bleed network to the volume pots. We talked about this sometime ago in detail [“Mod Garage: Deep Diving into Treble-Bleed Networks”].
Selecting the right treble-bleed network is a matter of choice. What works for me might not work for you. Maybe you like some more high-end when rolling back the volume than others or vice versa. With the typical Gretsch Filter’Tron pickups, I like a 470 pF cap with a 150k resistor in parallel. Try this as a starting point and see if you like it. In theory, you’ll need a treble-bleed network on all three volume controls, which gives you a wide control regarding sound. In my own 6120, I use different treble-bleed networks because I want more high end from the neck pickup compared to the bridge pickup. I’ve also seen configurations with a treble-bleed network on the two volume controls for the pickups and without one on the master volume control. Personally, I don’t like this configuration. Using one on the master volume and not on the two controls for the pickups will have a better result.
You see, it’s a wide field of experimentation, but it’s worth the effort. While you’re in there, I recommend changing the 500k audio volume pots for 250k audio pots to benefit from the much better taper in a passive system. The difference in high end is minimal (if audible at all), and you can compensate easily with the treble-bleed network by choosing slightly higher values. I did this in my 6120 and the difference was huge.
“Don’t underestimate the time you’ll need to get the electronics of a hollowbody guitar out and back in. Even on a good and clear day, you can’t do this within 30 minutes, so don’t hurry.”
Don’t underestimate the time you’ll need to get the electronics of a hollowbody guitar out and back in. Even on a good and clear day, you can’t do this within 30 minutes, so don’t hurry. If you’ve ever changed the electronics inside such a guitar, you know what I mean.
Gretsch uses shielded wires inside, but sadly, the quality is only average. The wire has a high capacitance, and, especially inside big hollowbodies, you can find up to 2.5 meters (about 8.2 feet) of it, which is a real sound killer on its own. The shorter the wire, the less capacitance it will add to the circuit, so you should optimize the length of the wire wherever possible. If you want to stick with shielded wire, you should use a high-quality one with a low capacitance. I like to use the .155-diameter George L’s high-end wire for this. It’s very thin, with a capacitance of only 19 pF per foot, which is unbeatable ... but still affordable.
In comparison, I measured 46 pF per foot with the original wire from the factory. The before/after effect will be like lifting a blanket from the amp. But you can also use non-shielded wire if you’re not concerned about shielding. I replaced all wires in my 6120 with the George L’s .155-diameter cable and was able to reduce the original length of the wires to 50 percent, which means reducing additional capacitance to the circuit noticeably.
As you can see, tone is not set in stone, and there are ways to enhance your Gretsch wiring. Next month, we’ll dissect the Scott Henderson Stratocaster wiring, so stay tuned.
As you can see, tone is not set in stone, and there are ways to enhance your Gretsch wiring. Next month, we’ll dissect the Scott Henderson Stratocaster wiring, so stay tuned.
Until then ... keep on modding!
Get out your DMM, and let's explore the simple ways to ground Strats, Teles, and Les Pauls. The good news is, there is no such thing as overgrounding.
We'll break this down into two sections. Today, we'll talk about grounding in general and different ways to do it. In part two, we'll focus on grounding legs on the casing of a pot, like on the Stratocaster's master volume pot. And we'll come back to all this in a future column about how to shield pickguards and compartments the right way, which is also an important part of the grounding system.
Before we start, let's remind ourselves: We're talking about grounding in passive guitars, so we're talking about your standard Stratocaster, Telecaster, Les Paul, and the like. We're not talking about your amps, stompboxes, grandma's old steam radio, and other active devices.
In other words, it doesn't make a "better" grounding, but for showcase reasons, this is a cool option, anyway ... you hear with your eyes, too.
The good basic news is that it's not really hard to understand and you only need a simple digital multimeter, or DMM, set to continuity to analyze the grounding system in your guitar. I usually set it to audio or "beep mode," so you don't have to watch the display of your DMM. It's really simple: When it beeps, there is contact. If not, there is no connection.
More good news: There's no "over-grounding." But there are things you can do wrong and then you're in trouble. My favorite on the "Grounding Pet Peeves" list is closing the ground ring on Les Pauls, ES-335s, and similar guitars. As you can see in Image 1, the ground ring is not closed, but many people like to add another ground wire, which I've marked blue, to "enhance" and complete the wiring because they feel that there's something missing. What happens if you do this? You created a perfect antenna to pick up radio and CB signals, so you can play along with your favorite radio station.
So, please don't do this. Sometimes less is more. Rant over … for now.
Image 2
Image courtesy of singlecoil.com
For today's guinea pig, I chose the Stratocaster, but will also elaborate on other guitars. Let's have a look at how to connect all casings together to ground them. The two basic rules of thumb are:
1. When your pickguard, control plate, or compartment is conductive, you don't need to add any ground wires to the individual components. They're already connected together because their metal parts are touching the conductive surface. This is the shield underneath a Stratocaster pickguard, the metal control plate on a Telecaster, or the metal "cage" you can find in some Les Paul models where the pots are installed through. But always try before you trust! Use your DMM set to continuity and do a test to see if the surface is really conductive. If it is, your DMM will show (or beep) continuity. This is especially important when you see black shielding paint anywhere in your guitar. It should be conductive, but in most cases, it's simply black paint to mimic shielding. On some models, like an ES-335 and similar, there is neither a shield nor any conductive paint underneath the top, so there is no way around using wires to ground all metal parts. If you're unsure, always run a wire from part to part to ground it. Even if the surface is conductive, it will do no harm to have double-grounding.
2. All this will only have an effect when you connect the system to the string grounding wire, by simply soldering it to the back of a pot, to the ground lug of your output jack, or to the copper foil underneath your pickguard, etc. Whatever you prefer. This wire usually comes from the tremolo claw in a Stratocaster, from underneath the bridge plate in a Telecaster, or from one of the studs on a Les Paul, ES-335, etc. If you are unsure which of the wires is the right one, the test is really simple: Use your DMM with one probe on the stripped wire you want to test and the other touching one of the metal strings. Continuity? Congratulations, this is the string grounding wire.
Image 2 shows the most minimalistic grounding version: Underneath your Stratocaster pickguard is a conductive shield (same for the Telecaster metal control plate). Install the pots and the switch and that's it. No additional wire connections are necessary, as the conductive shield will connect all parts. Use your DMM with one probe on the back of the pot and the other touching the shield, and then repeat this procedure with all three pots and the switch.
Image 3
Image courtesy of singlecoil.com
This is a Fender Stratocaster from 1959, and you can see there are no additional ground wires from pot to pot. The shield underneath the pickguard makes the connection and this is the way all early Fender guitars were grounded. Leo Fender was an educated accountant, well known for not wasting anything, and his defined goal was to build guitars in large quantities but in a short and cost-effective time. So why waste a piece of wire when you don't need to, and why waste time for such an operation when it's not necessary?
The second grounding version involves simply running a wire from one metal part to the next. This can be an insulated wire or a bare solid wire—sometimes tubing is used with bare solid wire to insulate it. The diameter of the wire is not important: A heavy-gauged wire won't make a better ground, in this case.
Image 3 shows the grounding version with simply a bare solid wire running from part to part. Image 4 shows the grounding version with tubing over the wire running from part to part. Please note that both pickguards in Image 3 and Image 4 don't have a conductive shield. Also note that there is a wire running from the volume pot to the 5-way pickup selector switch to ground it as well.
Image 4
Image courtesy of singlecoil.com
On some guitars, you can see that a ground strap is used to connect the parts, but this is the same principle and only a variation regarding materials. John "Dawk" Stillwell (may he rest in peace), the former guitar tech for Ritchie Blackmore, was well known for using this technique, and you can see what this looks like in Image 5.
Image 5
Image courtesy of singlecoil.com
It looks pretty cool but has no advantage over using an insulated wire or bare wire. In other words, it doesn't make a "better" grounding, but for showcase reasons, this is a cool option, anyway ... you hear with your eyes, too. As you can see, this pickguard has a highly conductive copper shield, so any connection between the parts is obsolete anyway.
So, what version is the best, you might ask? For me, it's using a bare solid AWG 19 wire (also sometimes called "ground bus wire") that I only put sleeve on in certain guitars, such as a Les Paul. On all Fender guitars, and especially in any Stratocaster, I use it bare for some good reasons. With this technique, you can minimize the number of soldering spots and it offers some great advantages that you'll see in the second part of this series when we talk about grounding legs on pots.
Why is it important to minimize the number of soldering spots on the cases of the pots? It not only looks neat and tidy and saves time and material (Leo Fender would have chosen this technique for sure), but it also minimizes the risk of damage from overheating, which is the most important reason for me. The easiest way to damage a pot is to overheat it, especially when attaching a ground wire to the back casing. It usually takes 60 watts of power for this, and with a wrong soldering technique this can be a real disaster. I've discussed this topic before, but if you aren't familiar, read my column "How to Install and Maintain Your Guitar's Pots," from the May 2020 issue.
I'll share two advantages, shown on a Stratocaster, of why I prefer this technique. (I'll give more advantages in the sequel installment of this column).
Image 6
Image courtesy of singlecoil.com
In Image 6, you can clearly see on the casing of the pot that there is only one soldering spot to connect the wire. With an insulated wire running from pot to pot, you would have two soldering spots or you have to heat it up for a second time. Next, look at the leg of the tone capacitor that needs to be connected to ground. Instead of making an extra soldering spot for it on the case or heating up an existing soldering spot for a second time, I simply solder it to the ground wire and that's it. The still unpopulated soldering spot on the back of the case is for the string grounding wire.
That's it, for now. Next month we'll continue our relic'ing project, focusing on the pickup and its cover, so stay tuned.
Until then ... keep on modding!