After playing and collecting pedals for a while, many players decide that off-the-shelf pedalboards don't quite offer all of the options they'd prefer for organizing and getting the most out of their stompboxes. Some of us want little more than a platform with space for our effects and a power supply, while others are at the opposite end of the spectrum and can't live without various jacks and specialized connections being built right into the pedalboard.
For this DIY piece, I wanted to solve the problem I'm facing: I have a growing pedal collection, but after using some of the pre-assembled products on the market for a while I decided they weren't quite cutting it. I wanted something closer to a custom pedalboard—minus the elevated price tag. After scoping out the range of custom options offered by various companies, I decided to make something with all the features I wanted. It's a bit more involved than duct-taping everything to an IKEA shelf, but it's definitely not as involved as some of the space-age control centers on the market. I was careful to keep costs as low as possible, though. in fact, I was able to keep the price around $100.
Tools & Supplies
- Appropriate lengths of 1/2" oak and 3/4" cabinet-grade birch
- Table Saw (with taper angle attachment and 80-tooth blade)
- Mitre Saw
- Router (with 1/2" straight bit)
- Medium-sized Phillips screwdriver (or similar-sized bit for a power drill)
- (6) 1/2" self-tapping wood screws (1/8" diameter with fine threads)
- (24) 1" self-tapping wood screws (1/8" diameter with fi ne threads)
- (10) 1 1/4" self-tapping wood screws (1/8" diameter with fi ne threads)
- Kreg Jig
- Marinco 5278BL power inlet
- (2) solderless Neutrik conenctors
- 7/8" hole saw
- 1 3/4" hole saw
- Power drill
- 1/8" drill bit
- Wire strippers
- Electrical tape
- IEC power cord
- 2" industrial-strength Velcro
- 220-grit sandpaper
A couple of notes about things we're not covering here: I won't go into the theory of wiring up your board (effect order, switching options, etc.)—that's a whole other topic. Here we're covering the basics of getting a signal and power to and from your board. Also, though most players need a pedalboard case because they drag their boards all over the place, we'll refer you to the fine folks at blackbirdpedalboards.com, stompin-ground. com, nycpedalboards.com and other outlets with a multitude of sizes, options, and materials for you to choose from once you've decided on the final size and shape of your board.
All right—let's get to it!
Step 1
Lay out your pedals on the floor in ideal performing position and use a tape measure to determine what size of board will fit them. I decided on 24" x 16". I wanted my board to have an angled surface so I can comfortably reach two rows of pedals, so we'll also make the surface angle from 4" high in back down to 1 1/2" high along the front edge. This will also let me mount a power supply underneath.
Step 2
Next, we need a basic frame. I used a miter saw to cut the four sides to the appropriate lengths. I chose 1/2" oak for the sides, and 3/4" cabinet-grade birch for the top.
Step 3
I determined that a 7-degree cut on each of the pedalboard's side pieces would provide the optimum surface incline.
To cut the sides flat and even so they'd make complete contact with the underside of the top, I used a table saw and the blue taper-angle attachment in the top portion of this photo. A blade with a higher number of teeth reduces the chance of rough or damaged edges, so I used an 80-tooth blade.
Step 4
I cut the holes for the power inlet and neutrik connectors in the board's right side piece. I used a 7/8" hole saw for the smaller holes, and a 1 3/8" hole saw for the larger one. If you prefer adding more jacks for, say, an effects loop or a parallel acoustic setup, add the appropriate number of connectors using the same tools.
Step 5
To assemble the frame, we need holes for the screws. I used a kreg jig to pre-drill all the holes with a 3/8" drill bit. for a secure fit, I used two 1 1/4" screws for the front two edges, and three for each of the back corners. be sure to use fine-threaded screws, which prevent splintering and hold things together much tighter. While you're tightening the screws, make sure everything is square and level so it won't rock back and forth during use—the last thing you need to worry about while performing is whether you're stomping too hard.
Step 6
In order for the signal and power cables to pass efficiently throughout the board, I opted for a slotted pattern on the top piece. I used a 1/2" straight bit in my router to cut each channel. Each slot was 7" long, and I left 6" of wood between each pair. Be careful about placing the slots too close together—it can weaken the top of the pedalboard.
Step 7
To attach the top piece, I used the Kreg jig and a 3/8" drill bit to pre-drill three pairs of holes along each surface. I spaced them 7" apart along the front and back, and 3" apart along the sides. The top of my board is 1/2" thick, so I used 1" wood screws that wouldn't puncture the top surface. Using screws rather than glue makes it so I can easily remove the top if I ever want to replace or repair anything.
Step 8
Now it's time to wire up the hardware connectors. I didn't want to risk a bad connection with the power jack, so I used a Marinco 5278BL flanged inlet, which lets you connect wires with screws rather than solder. (You can find this part, as well as the solderless connectors, at pedalboardshop.com.)
To begin, snip the male end from a regular IEC power cord. Inside you'll see three wires with black, green, and white insulation. Strip about 1/2" of the insulation from each wire, then match the wires with the corresponding inlet connectors. Finally, tighten each screw and wrap any exposed wire with electrical tape.
Step 9
Before attaching the hardware, apply whatever finish you prefer. I used a dark polyurethane stain. Don't be afraid to do a few coats to achieve the desired hue, just make sure you wipe the board thoroughly between each one. After the stain has dried, be sure to sand the top surface of your board so that whatever you use to attach the pedals—be it Velcro or a specialized product like Godlyke's Power-grip—has a nice surface to bond to.
Step 10
To facilitate a power supply upgrade or replacement in the future, I used a 2" strip of industrial-strength Velcro to attach the power supply to the underside of the top piece.
Mount the power supply and install the wired inlet and solderless connectors with 1/2" wood screws.
Use fine-grit (at least 220) sandpaper to sand the surface nice and smooth so the Velcro adheres sufficiently.
That's it! Once you've attached your pedals and wired up your power and signal cables, you're ready to plug in and go—enjoy!
Special thanks to Mason Marangella from Vertex Effects, David Quinones from Blackbird Pedalboards, Luke Summers from Agape Custom Shop, and Michael Helweg from Helweg Pedalboards.
[Updated 7/27/21]
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A rig meant to inspire! That’s Jerry Garcia with his Doug Irwin-built Tiger guitar, in front of his Twin Reverb + McIntosh + JBL amp rig.
“I met Jerry Garcia once, in 1992, at the bar at the Ritz Carlton in New York,” Dark Star Orchestra guitarist Jeff Mattson tells me over the phone. Nearly sixty-seven years old, Mattson is one of the longest-running members of the Grateful Dead tribute band scene, which encompasses hundreds of groups worldwide. The guitarist is old enough to have lived through most of the arc ofthe actual Grateful Dead’s career. As a young teen, he first absorbed their music by borrowing their seminal records, American Beauty and Workingman’s Dead, brand new then, from his local library to spin on his turntable. Around that same moment, he started studying jazz guitar. Between 1973 and 1995, Mattson saw the Dead play live hundreds of times, formed the landmark jam bandZen Tricksters, and later stepped into theJerry Garcia lead guitarist role with the Dark Star Orchestra (DSO), one of the leading Dead tribute acts.
“At the bar, I didn’t even tellGarcia I was a guitar player,” Mattson explains. “I had just heard him play the new song ‘Days Between’ and I told him how excited I was by it, and he told me he was excited too. It wasn’t that long of a conversation, but I got to shake his hand and tell him how much his music meant to me. It’s a very sweet memory.”
The Grateful Dead’s final studio album was 1989’sBuilt to Last, and that title was prophetic. From 1965 to 1995, the band combined psychedelic rock with folk, blues, country, jazz, and even touches of prog rock and funk, placing a premium on improvisation and pushing into their own unique musical spaces. Along the way, they earned a reputation that placed them among the greatest American bands in rock ’n’ roll history—to many, the ultimate. Although no one member was more important than another, the heart and soul of the ensemble was Garcia. After his death in 1995, the surviving members retired the name the Grateful Dead.
“I think Jerry Garcia was the most creative guitarist of the 20th century because he had the widest ears and the sharpest instincts,” opines historian, author, and official Grateful Dead biographer Dennis McNally, over the phone. “What we see after his death are the Deadheads coming to terms with his passing but indicating that it’s the music that was most important to them. And who plays the music now becomes simply a matter of taste.”
Dark Star Orchestra guitarist Jeff Mattson, seen here with Garcia’s Alligator Stratocaster (yes, the real one).
Photo by Susana Millman
This year marks 30 years since Garcia’s passing and 60 years since the band formed in the San Francisco Bay Area. Today, the guitarist’s musical vocabulary and unique, personal tone manifests in new generations of players. Perhaps the most visible of these musicians is John Mayer, anointed as Garcia’s “replacement” in Dead and Co. But dozens of others, like Mattson, Tom Hamilton Jr., and a young new artist named Bella Rayne, strive to keep the Dead alive.
The first few Grateful Dead tribute bands began emerging in local dive bars by the late ’70s. More than mere cover bands, these groups devoted themselves entirely to playing the Dead. A few of these early groups eventually toured the country, playing in college towns, ski resorts, and small theatres across the United States. Mattson started one on Long Island, New York. He tells me, “The first band I was in that played exclusively Grateful Dead was Wild Oats. It was 1977, and we played local bars. Then, in 1979, I joined a band called the Volunteers. We also played almost exclusively the Grateful Dead, and that was a much more professional outfit—we had a good PA and lights and a truck, the whole nine yards.” The Volunteers eventually morphed into the Zen Tricksters.
Garcia’s death turbocharged the Dead tribute band landscape. Fanbases grew, and some bands reached the point where big-time agents booked them into blue-chip venues like Red Rocks and the Beacon Theatre. Summer festivals devoted to these bands evolved.
“The first band I was in that played exclusively Grateful Dead was Wild Oats. It was 1977, and we played local bars.” —Jeff Mattson
Dark Star Orchestra launched in 1997, and they do something particular, taking an individual show from somewhere out of Grateful Dead history and recreating that evening’s setlist. It’s musically and sonically challenging. They try to use era-specific gear, so on any given night, they may be playing through recreations of the Grateful Dead’s backline from 1971 or 1981, for example. It all depends on the show they choose to present. Mattson joined DSO as its lead guitar player in 2009.
Something else significant happened after Jerry died: The remaining living members of the Grateful Dead and other musicians from Garcia’s inner circle embraced the tribute scene, inviting musicians steeped in their music to step up and sit in with them. For Mattson, it’s meant playing over the years with all the core members of the band, Phil Lesh, Bob Weir, Bill Kreutzmann, and Mickey Hart, plus former members Donna Jean Godchaux, who sang in the band from 1971 to 1979, and Tom Constanten, who played keyboards with the Dead from 1968 to 1970.
Tom Hamilton’s Lotto custom built had a Doug Irwin-inspired upper horn.
In the newest post-Garcia tribute bands, many guitar players aren’t old enough to have seen Garcia perform live—or if they did, it was towards the end of his life and career. One of those guys sitting today at the top of the Garcia pyramid, along with Mattson, is Tom Hamilton Jr. Growing up in a musical family in Philadelphia, Hamilton saw Garcia play live only three times. Early on, he was influenced by Stevie Ray Vaughan, but Hamilton’s older brother, who was also a guitar player, loved the Dead and Garcia. “My brother wanted to play like Jerry,” he recalls, “so he roped me in because he needed me to play ‘Bob Weir’ and be his rhythm guitar sidekick.” Eventually, Hamilton leaned more into the Jerry role himself. “Then I spent my entire twenties trying to develop my own voice as a songwriter and as a guitar player. And I did,” Hamilton says. “And during that time, I met Joe Russo. He was not so much into the Dead then, but he knew I was.”
A drummer from Brooklyn, by about 2006, Russo found himself collaborating on projects with members of Phish and Ween. That put him on the radar of Lesh and Weir, who invited Russo to be a part of their post-Dead project Furthur in 2009. (And on guitar, they chose DSO founding member John Kadlecik, opening that role up for Mattson.)
“When Joe played in Furthur, he got under the hood of the Grateful Dead’s music and started to understand how special it was,” Hamilton points out. “After Furthur wound down, we decided to form JRAD. We weren’t trying to do something academic, not some note-for-note recreation. We were coming at it through the pure joy of the songs, and the fact that the five of us in JRAD were improvisers ourselves.”
“We were coming at it through the pure joy of the songs, and the fact that the five of us in JRAD were improvisers ourselves.” —Tom Hamilton Jr.
Today, Joe Russo’s Almost Dead (JRAD) is considered to be one of the premier Grateful Dead tribute bands. They formed in 2013, with Hamilton and Scott Metzger as the band’s guitar frontline, with Hamilton handling Garcia’s vocal roles. Eventually, Hamilton, too, found himself jamming onstage with the ever-evolving Phil Lesh and Friends. That, of course, further enmeshed him in the scene, and in 2015, he started a band with Dead drummer Bill Kreutzmann calledBilly and the Kids.
Now, there’s a new kid on the block, literally. Bella Rayne recently turned 18 and grew up in Mendocino, California. Her parents were into the Dead, but even they were too young to have really followed the original band around the country. At her age, they were big into Phish. By the pandemic, Bella started embracing the guitar out of boredom, woodshedding while social distancing in quarantine. She explains, “Like any other teen, I was bored out of my mind looking for anything to do.” Rummaging through her garage, she came across her mom’s old Strat. “At the time, I was really into ’90s Seattle grunge. I put new strings on the Strat, and then I tried to teach myself Pearl Jam songs, and I learned how to play them by watching YouTube videos. Then, I started posting videos of my journey online as I became more serious about it. I hit a point where I knew it would be my thing. The next thing I knew, one of the Bay Area Dead bands [China Dolls] reached out to me and asked me to sit in. I thought, ‘no way.’“My parents are huge Deadheads,” she continues. “That’s theirthing. I grew up with the Dead being pushed on me my whole life. But I ended up going, and it’s just been this awesome spiral ever since.” Bella calls her current Dead-related project Bella Rayne and Friends, and she, too, has been recognized not only by the new generation of Garcia players in the Dead tribute bands, but also by Melvin Seals, the Hammond organist who played for years in theJerry Garcia Band. “I was hired to just sit-in for a couple of numbers withMelvin and his JGB band,” she recalls, “and we were having so much fun he said to me, ‘Why don’t you just sit in for the whole second set.’ It was an amazing night.”
Bella Rayne with her Alligator-inspired Strat, with a JGB Cats Under the Starssticker on the body.
Photo by Sean Reiter
Jerry Garcia played many different guitars. But for those guitarists wanting to emulate Garcia’s tone, the focus is on four instruments in particular. One is a1955 Fender Stratocaster known as “Alligator,” which Garcia had heavily modified and began playing in 1971. The other three guitars were hand built in Northern California by luthier Doug Irwin: Wolf, Tiger, and Rosebud. Garcia introduced them in 1973, 1979, and 1989, respectively. Sometimes, in a jam-band version of being knighted by the Excalibur sword, a chosen member of this next generation of Dead players is handed one of Garcia’s personal guitars to play onstage for a few songs or even an entire set.
Although they started their journeys at different times and in separate ways, Mattson, Hamilton, and Rayne all have “knighthood” in common. Rayne remembers, “In March of 2024, I was sitting in one night with anall-girl Dead tribute band called the China Dolls, and no one had told me that Jerry’s actual 1955 Strat, Alligator, was there that evening. My friend [roots musician] Alex Jordan handed me the guitar unannounced. It’s something I’ll never forget.”What’s it like to strap on one of Jerry Garcia’s iconic instruments? Tom Hamilton recalls, “It wasRed Rocks in 2017, and I played with Bob Weir, Melvin Seals, and JGB at a tribute show for Jerry’s 75th birthday. I got to play both Wolf and Tiger that night. I was in my head with it for about one song, but then you sort of have a job to do. But I do recall that we were playing the song ‘Deal.’ I have a [DigiTech] Whammy pedal that has a two-octave pitch raise on it, real high gain that gives me a lot of sustain, and it’s a trick I use that really peaks a jam. That night, while I am doing it, I had the thought of, ‘Wow, I can’t believe I am doing this trick of mine on Garcia’s guitar.’ Jerry would have thought what I was doing was the greatest thing in the world or the absolute worst, but either way, I’m cool with it!”
“I was sitting in one night with an all-girl Dead tribute band called the China Dolls, and no one had told me that Jerry’s actual 1955 Strat, Alligator, was there that evening. My friend [roots musician] Alex Jordan handed me the guitar unannounced. It’s something I’ll never forget.” —Bella Rayne
Jeff Mattson has played Alligator, Wolf, Garcia’s Travis Bean 500, and his Martin D-28. He sums it up this way: “I used to have posters up in my childhood bedroom of Garcia playing his Alligator guitar. I would stare at those images all the time. And sowhen I got a chance to play it and plug it in, suddenly there were those distinctive tones. Those guitars of his all have a certain mojo. It’s so great to play those guitars that you have to stop in the moment and remind yourself to take a mental picture, so it doesn’t just fly by. It’s just a tremendous pleasure and an honor. I never imagined I would get to play four of Jerry Garcia’s guitars.”
With young people like Bella Rayne dedicating herself at the tender age of 18 to keeping the Dead’s music going, it feels like what the band called their “long strange trip” will keep rolling down the tracks and far over the horizon. “People will be listening to the Grateful Dead in one hundred years the same way they will be listening to John Coltrane, too,” predicts McNally. “Improvisational music is like jumping off a cliff. Sometimes you fly, and sometimes you land on the rocks. When you take that risk, there’s an opportunity for magic to happen. And that will always appeal to a certain segment of people who don’t want predictability in the music they listen to. The Grateful Dead is for people who want complete craziness in their music—sometimes leading to disaster and oftentimes leading to something wonderful. It’s music for people who want to be surprised.”
“Earthwood Bell Bronze strings are a giant leap forward in tone, playability, and durability. They’re great in any musical setting but really shine when played solo. There’s an orchestral quality to them.” -John Mayer
Product Features:
- Developed in collaboration with John Mayer
- Big, bold sound
- Inspired by alloys used for bells and cymbals
- Increased resonance with improved projection and sustain
- Patent-pending alloy unique to Ernie Ball stringsHow is Bell Bronze different?
- Richer and fuller sound than 80/20 and Phosphor Bronze without sounding dark
- Similar top end to 80/20 Bronze with richer low end than Phosphor Bronze
We caught up with guitarists Carlos O’Connell and Conor Curley from red-hot Dublin indie rock outfit Fontaines D.C. for a Rig Rundown in 2023, but we felt bad missing bassist Conor “Deego” Deegan III, so we’ve been waiting for the lads to make their way back.
This time, riding the success of their fourth LP, 2024’s Romance, we caught up with all three of them at Nashville’s Marathon Music Works ahead of their April 30 gig to see what they brought across the pond.
Brought to you by D’Addario
All’s Fairlane
Curley’s go-to is this Fairlane Zephyr, loaded with Monty’s P-90s and a Mastery bridge. It mostly stays in standard tuning and, like his other axes, has Ernie Ball Burly Slinky strings.
Blue Boy
Fender sent Curley this Jazzmaster a couple of years ago, and since then, he’s turned to it for heavier, more driven sounds. It’s tuned to E flat, but Curley also tunes it to a unique shoegaze-y tuning for their tune “Sundowner.”
You can also catch Curley playing a Fender Johnny Marr Jaguar.
Twin Win
Fender Twin Reverbs are where Conor Curley feels most comfortable, so they’re his go-to backline. The amps are EQ’d fairly flat to operate as pedal platforms.
Conor Curley’s Pedalboard
Curley’s pedalboard for this tour includes a TC Electronic PolyTune3 Noir, Strymon Timeline, Boss RV-6, Boss PN-2, Boss BF-3, Keeley Loomer, Death by Audio Echo Dream, Fairfield Circuitry Hors d'Ouevre?, Strymon Sunset, Strymon Deco, DigiTech Hardwire RV-7, Electro-Harmonix Nano POG, and Lehle Little Dual.
Fake Out
Connor Deegan didn’t own a bass when Fontaines D.C. began, and his first purchase was the black Fender Jazz bass (right)—or so he thought. He later discovered it was a total knock-off, with a China-made body, Mexico-made neck, and a serial number that belongs to a Jaguar. But he fell in love with it, and its sound—nasal on the high strings, with cheap high-output pickups—is all over the band’s first record, Dogrel. Deego plays with orange Dunlop .60 mm picks, and uses Rotosound Swing Bass 66 strings.
Deegan picked up the Squier Bass VI (left) for its “surfy vibes,” and upgraded the pickups and bridge.
Also in his arsenal is this 1972 Fender P-bass (middle). (He’s a bit nervous to check the serial number.)
V-4 You Go
Deego plays through an Ampeg V-4B head into a Fender 6x10 cabinet.
Conor Deegan’s Pedalboard
Deegan’s board includes a Boss TU-3, Electro-Harmonix Hum Debugger, Boss TR-2, modded Ibanez Analog Delay, Death by Audio Reverberation Machine, Boss CE-2w, Tech 21 SansAmp Bass Driver DI, Darkglass Electronics Alpha Omega Ultra, and Dunlop Volume (X) Mini pedal. A GigRig QuarterMaster helps him switch sounds.
Mustang Muscle
Carlos O’Connell favors this 1964 Fender Mustang, which has been upgraded with a Seymour Duncan Hot Rails pickup since Romance. It’s set up so that the single-coil pickup is always on, and he’ll add in the Hot Rails signal for particular moments.
Ghost of Gallagher
Mustang MuscleAfter getting to play a number of Rory Gallagher’s guitars thanks to a private invitation from the guitarist’s estate, O’Connell picked up this Fender Custom Shop Rory Gallagher Signature Stratocaster. The jangly, direct tone of this one is all over tunes like “Boys in the Better Land.”
More Fender Friends
O’Connell runs his guitars, including a vintage Martin acoustic which he picked up in Nashville, through a Fender Twin Reverb and Deluxe Reverb.
Carlos O’Connell’s Pedalboard
The gem of O’Connell’s board is this Soundgas 636p, an imitation of the infamous Grampian 636 mic preamp’s breakup. Alongside it are a TC Electronic PolyTune, Ceriatone Centura, Strymon Volante, Eventide H9, Orchid Electronics Audio 1:1 Isolator, Vein-Tap Murder One, MXR Micro Amp, Moog MF Flange, MXR Smart Gate, and Freqscene Koldwave Analog Chorus. A Radial BigShot ABY navigates between the Twin and Deluxe Reverb.
