Reader Guitar of the Month: King of the Road

My brother-in-law passed away in March. He was a talented keyboardist and, in his heyday, played in bands that toured internationally. As a musician, he naturally had a guitar—a 1974 Ovation—and a “friend” put an unauthorized abstract paint job on it. That guitar had an extremely hard life: Its top was broken and the frets were completely worn out. As an aspiring luthier, I took the guitar to repair it then pass it on to his daughter. This proved to be a challenging task as I had never done anything more complicated than a basic setup before and I had few luthier tools.

A heat gun and thin spatula knife worked fine to remove the top and the bridge. I did my best to glue the new top halves together—but that left a visible seam, so I put a herringbone center strip over it (to match the purfling I would install later). I had no radius board, so I just clamped the pre-radiused braces I bought and was quite pleased that the new top did have a radius! Once I felt the bridge was sanded perfectly, I glued it down. I then replaced the plastic nut and saddle with bone. A hot soldering iron got the old frets out without damaging the fingerboard. (That said, next time I will clean those slots out better before installing new frets!)

“This proved to be a challenging task as I had never done anything more complicated than a basic setup before and I had few luthier tools.”

I was happy with my progress until I started routing the purfling channel. I had no workbench, and the concave Ovation body made things a bit awkward. While basically “bear hugging” the body with one arm and holding the router with the other, I heard a faint “pop.” The edge of an X-brace had come loose. I was able to squirt glue into the void with a syringe, but the concave guitar body made a brace jack useless (without fabricating a complicated caul). I removed the phono jack and jammed a pencil into the brace, keeping pressure on it with a rubber band. It worked!

I also learned the importance of channel depth with purfling—I did lots of scraping to get everything flush. I am pleased with the finished product and my niece is so happy! I also put a new label inside the guitar body, with a dedication to her father on it.

Overall, there are multiple wins on this project. I gave tribute to my brother-in-law, made his daughter happy, and learned enough to build a guitar from scratch.