Make your life on the workbench easier with a couple inexpensive gizmos.
Hello and welcome back to Mod Garage. In this column, we will have a deeper look at servicing a Stratocaster and some hacks from the shop to make this task much easier and faster.
In general, Leo Fender’s credo was that “the design of each element should be thought out in order to be easy to make and easy to repair.” His approach was to build high-quality instruments while maintaining low manufacturing costs with mass production. When thinking about the design of the Stratocaster, there are at least two elements where one can have some doubts about the easy-to-repair approach, at least from today’s perspective: pickguards you can’t take off without removing the strings and truss rods you can’t access without removing the pickguard.
Within the historical context of Leo Fender’s time, I think he would say that he did everything right. Right from the start, the Fender company cared a lot about setting up their guitars before they were shipped out. The setup was meant to be set-it-and-forget-it, so truss rod access was not very important—accessing it from the neck heel was the design following function.
I’m not sure if this was really easier to build this way compared to accessing it from the headstock, but it was the method that offered better headstock stability and longevity. Nine out of 10 Stratocaster headstock repairs I see in the shop are guitars with truss-rod access from the headstock. Because of its design, this is a weak spot in the wood, so drilling a hole to access the truss rod will weaken it more. In old Fender papers I found an interesting bulletin that the neck was never meant to be repaired or refretted. Instead, a customer was simply meant to change the complete bolt-on neck.
Back in the ’50s, things like replacement pickups, mods, push-pull pots, multi-stage pickup switches, and the like were not yet invented, so there was no need to design the Stratocaster pickguard for easy access. It would only have to be removed for a serious repair, which shouldn’t have happened very often.
Times have changed noticeably, and today it is usual to perform a setup regularly to compensate for changing weather conditions, different string gauges, and so on. And trying new pickups, tone caps, mods, etc. is a kind of popular sport among most guitarists—set-it-and-forget-it was forgotten long ago!
“Back in the ’50s, things like replacement pickups, mods, push-pull pots, multi-stage pickup switches, and the like were not yet invented, so there was no need to design the Stratocaster pickguard for easy access.”
The design of the Stratocaster hasn’t changed much since the mid ’50s. Of course, standard procedure is now to have truss-rod access from the headstock, so at least the setup thing is finally solved. But Stratocasters with access to the pickguard from behind is something that would make a lot of things much simpler. Let’s see what can be done to make things easier and, of course, faster when you do have to remove your guitar’s neck or loosen the strings to get to the pickguard.
The gold standard way of servicing a Stratocaster is to remove the old strings so you have full access to the pickguard. This is especially perfect when you want to do some work under the hood of the pickguard like changing a pot, pickup, or any other electronics work. You can test everything before you put on the new strings and there is no additional work to consider. For setups this is a great starting point—you can roughly pre-adjust the neck to your preferences, but for the final setup, there is no way around putting on the new set of strings. Here are two of my favorite hacks in the shop to save some time and nerves.
The IKEA Hack
You all know these plastic kitchen sealing clips for resealing opened bags and packages. I like the IKEA model because they’re super sturdy, well-made, and will last a very long time. Take one of these clips—we will need the large version—open it, and cut six small grooves in it using a round needle file or any other similar tool for this. Try to come close to the string spacing behind the nut with your grooves. I usually take a black sharpie to mark the spacing on the plastic clip before using the file.
Photo courtesy of SINGLECOIL
After you’re finished, loosen the strings but don’t take them out of the tuner posts. Slide the opened clip under the strings behind the nut, put each string in one of the grooves, and close the clip. Now, you can pull the strings out of their posts and put them aside to have full access to the pickguard and the neck-heel truss rod. Because the modified clip will hold the strings in place, they will not tangle up into a bird’s nest of strings. For vintage-Kluson-style tuners or locking tuners, it can be very easy to pull the strings out of the posts and back in. For other types, you’ll need a little bit more patience to get the strings back in place, but it’s worth the effort.
The Old-Style Capo Hack
My first capo that I got when I was around 10 years old or so is still alive and employed in my shop. It’s a Dunlop 11C toggle-action capo that is still in production, and I bet a lot of you started with this capo, too. I use the curved version that my parents bought by accident for my classical guitar because they didn’t know about flat and curved fretboards. This one works great on all electric guitars.
Photo courtesy of SINGLECOIL
Loosen all the strings slightly so they will not slip out of their posts. Put the capo on the first fret and close it. The strings can no longer slip out of the nut, the string trees, and the posts of the tuners.
Photo courtesy of SINGLECOIL
Now, when you remove the neck, the capo will hold the strings in place. Putting the neck back on will be very easy: Fasten the screws, take off the capo, and tune the strings to pitch.
You see, there are at least two alternative ways to avoid changing the strings, especially if they are as good as new with only a few playing hours upon them. Often, little gizmos make a big difference.
Next month we will dive down into Epiphone history and see what they electronically cooked up in the mid ’60s, so stay tuned.
Until then ... keep modding!
- Fender Acoustasonic Telecaster Electric Guitar Review ›
- Reader Guitar of the Month: Sundial Fender Stratocaster ›
- Trash or Treasure: Fender Tex-Mex Stratocaster ›
Stompboxtober Day 29 is live! Enter today to win a pedal from StewMac—more chances to win tomorrow!
StewMac International House of Overdrive Pedal Kit, With Bare Enclosure
The IHOO is based on the Crowther Hot Cake, an overdrive that became available around 1976. It was one of the earliest hand-made boutique effects pedals available. The circuit was designed to be what is now referred to as a “transparent” overdrive. An effect that enhances the player's sound while keeping the original tone intact.
This circuit has undergone many changes since its inception, and we have further expanded on the design by returning to an earlier version most revered by players and removing the buffer, which resulted in a reworked circuit that is true bypass but still retains the charm of the design.
We also include the original LM741 IC chip found in the originals, as well as the TL071 that is found in later versions so you can experiment with which IC best suits your playing style.
When his brother-in-law passed away, this reader made it his mission to repair his old damaged Ovation guitar as a gift to his niece.
My brother-in-law passed away in March. He was a talented keyboardist and, in his heyday, played in bands that toured internationally. As a musician, he naturally had a guitar—a 1974 Ovation—and a “friend” put an unauthorized abstract paint job on it. That guitar had an extremely hard life: Its top was broken and the frets were completely worn out. As an aspiring luthier, I took the guitar to repair it then pass it on to his daughter. This proved to be a challenging task as I had never done anything more complicated than a basic setup before and I had few luthier tools.
A heat gun and thin spatula knife worked fine to remove the top and the bridge. I did my best to glue the new top halves together—but that left a visible seam, so I put a herringbone center strip over it (to match the purfling I would install later). I had no radius board, so I just clamped the pre-radiused braces I bought and was quite pleased that the new top did have a radius! Once I felt the bridge was sanded perfectly, I glued it down. I then replaced the plastic nut and saddle with bone. A hot soldering iron got the old frets out without damaging the fingerboard. (That said, next time I will clean those slots out better before installing new frets!)
“This proved to be a challenging task as I had never done anything more complicated than a basic setup before and I had few luthier tools.”
I was happy with my progress until I started routing the purfling channel. I had no workbench, and the concave Ovation body made things a bit awkward. While basically “bear hugging” the body with one arm and holding the router with the other, I heard a faint “pop.” The edge of an X-brace had come loose. I was able to squirt glue into the void with a syringe, but the concave guitar body made a brace jack useless (without fabricating a complicated caul). I removed the phono jack and jammed a pencil into the brace, keeping pressure on it with a rubber band. It worked!
Neil gave the Ovation a new lease on life with his extensive repairs, the end result of which can be seen here.
I also learned the importance of channel depth with purfling—I did lots of scraping to get everything flush. I am pleased with the finished product and my niece is so happy! I also put a new label inside the guitar body, with a dedication to her father on it.
Overall, there are multiple wins on this project. I gave tribute to my brother-in-law, made his daughter happy, and learned enough to build a guitar from scratch.
Our columnist links a few memories together to lead us to another obscure guitar model—one he remembers from his childhood and came to acquire as an adult.
Do you have any “click and stick” movies that you love? Like when you are channel surfing and see a movie that you’ve watched a lot, and then just watch it again? Lately, for me, it’s been the 2015 movie The Revenant. It’s a truly brutal tale of survival set in 1820s frontier America. My gosh, that movie just draws me in every time. There’s one scene where the main character goes flying off a cliff while riding a horse! He just sort of falls/rolls through a pine tree and lands in the snow … and he still survives! It’s crazy!
It makes me think about an old childhood friend who lived up the street from me. Jerry and his parents lived in an old house on their grandparents’ large plot of land. On one part of the land there was an old orchard filled with all types of fruit trees and pines, and I remember how we would climb to the top of the pines and just roll ourselves down the side, Revenant style! If you fell the right way, the branches would kind of gently let you down to the next, but if you hit it wrong and got in between the branches, you’d be wrecked. It’s like we enjoyed getting hurt, and, of course, when you’re young, you can snap right back. Ah, the days when pain really didn’t hurt. Now I wake up with injuries, for real.
“The action was way high and the fret ends were sharp. It was basically a painful affair.”
So why am I talking about my click-and-stick movie and stupid childhood escapades? Well, let’s get back to memories of my old friend Jerry. First, the house he lived in was so old that it had real wooden siding, but it hadn’t been painted in forever so the exterior took on a worn, faded, haunted house vibe. Second, his carpet was so tattered that it was being held together with duct tape. Lastly, I remember his dad had a cool, old electric guitar in the living room. His dad would let me play it sometimes, and I remember that it actually hurt to play! The action was way high and the fret ends were sharp. It was basically a painful affair. Not falling-out-of-a-tree painful, but as bad as it comes with guitars. It had the label “Conrad,” and young Frank didn’t realize that he’d be looking for that guitar again one day. I mean, it did have four pickups and lots of knobs and switches!
Made at the old Japanese Matsumoko factory in the ’60s, this Conrad Bison 1233 has four pickups and a 27" scale.
Years later, I would discover that his was a Conrad Bison guitar. The model came in a few different configurations, but the four-pickup design was designated as the 1233. Primarily featuring a lovely sunburst, these Bisons were made at the amazing old Matsumoku factory in Japan and were imported by the David Wexler Company that was based in Chicago. Matsumoku always had a good supply of aged wood, and many of the guitars made there are resonant and built well. The Bisons first appeared around 1966 and had a rather good run into the early ’70s.
Simple volume/tone knobs are paired with preset solo/rhythm switches that power alnico magnets. There’s an on/off switch for each pickup, and the sound really covers all the bases. Thumpy lows and crisp highs are all there. And, the pickups handle fuzz and distortion with ease. The Bisons also came in one- and two-pickup configurations with a normal scale, but the four-pickup ones have a longer, 27" scale, which is common for Matsumoku-made electrics.
So there it is: pain, survival, American frontier, Bison, haunted houses. It all sticks together like a duct-taped carpet. Click and stick, baby!
A 1000-watt speaker cabinet crafted for musicians who demand power and precision. Sunn Amps intends to reinvent the standard 4x12 configuration with the introduction of this new cabinet.
The Sunn Amps DoomBox is built to accommodate both guitar and bass, offering an impressive 1000-watt handling capacity—making it the first commercially available 4x12 cabinet with such high power handling. With four specially designed 12” drivers rated at 250 watts each, this cabinet provides clean, unrestrained sound levels that can maintain power integrity across all frequencies, ideal for high-volume performances.
Inspired and developed using feedback from artists and bands who rely on the depth of lower tunings and high volume genres, the DoomBox was engineered to meet the unique demands of professional musicians looking for a robust, high-efficiency cab that can translate the raw power of their sound without compromise.
Premium Craftsmanship and Materials
The Doom Box cabinet is crafted from solid finger-jointed Baltic Birch plywood, ensuring both durability and tonal clarity. Each cabinet is constructed by hand in the U.S.A. using original 1930s machinery, the DoomBox reflects Sunn’s historic commitment to quality, contrasting with some of the mass-produced, MDF-based cabinets on the market today. The cabinet’s aluminum basket, ferrite magnet, and custom Sunn weave Tolex with a custom grill design complete its professional-grade build.
Technical Specifications:
• Power Handling: 1000W
• Inputs: 1 x ¼”
• Impedance: 8 Ohm
• Drivers: 4 x Sunn 12S250
• Construction: Marine Grade Baltic Birch
• Dimensions: 29.25” X 30” X 14”
• Weight: 107 lbs
• Price: $2399.00
With clear low-end punch, even sound response, and ample air movement, the Doom Box ensures that every note reaches the audience with clarity and power. This cabinet is a game-changer for musicians who need high-performance, road-ready equipment that enhances their unique sound.